L shaped mosi2 heating elements

Product Introduction

L-shaped MoSi2 heating elements are highly specialized components designed to meet the demanding requirements of high-temperature industrial processes. Made from molybdenum disilicide, these elements are widely recognized for their exceptional ability to withstand extreme temperatures, often exceeding 1,700°C, while maintaining superior oxidation resistance. This makes them indispensable in various applications, including ceramics firing, glass melting, and metal sintering.

As a premier supplier of L-shaped MoSi2 heating elements, Shaanxi Peakrise Metal Co., Ltd. provides high-quality, durable products that meet the strictest industrial standards. With a history of over a decade in the non-ferrous metal production industry, we have expanded our expertise to offer tailor-made solutions for clients around the world. Our heating elements are not only renowned for their performance but also for their longevity, making them a cost-effective choice for continuous operations in harsh environments. We leverage advanced manufacturing techniques, ensuring that our products exceed international quality benchmarks. Whether you need customized designs or bulk orders, our L-shaped MoSi2 heating elements can meet your exact specifications.

Product Parameters Table

Physical and Mechanical Properties

L-shaped MoSi2 heating elements exhibit excellent physical and mechanical properties that make them well-suited for high-temperature environments. These include:

• High Melting Point: MoSi2 heating elements have a melting point of approximately 2,030°C, allowing them to operate effectively in temperatures up to 1,750°C.
• Oxidation Resistance: The material forms a protective silicon dioxide layer on the surface when exposed to oxygen at high temperatures, preventing further oxidation.
• Thermal Stability: MoSi2 heating elements have low thermal expansion and excellent thermal conductivity, enabling them to endure rapid temperature fluctuations without cracking or warping.
• Mechanical Strength: Despite their ceramic nature, these elements demonstrate significant flexural and compressive strength, making them robust in demanding conditions.

Product Functions

L-shaped MoSi2 heating elements perform critical functions in high-temperature applications, such as:

1. Efficient Heat Generation: These elements are engineered to generate consistent, high-temperature heat across various industrial processes.
2. Temperature Uniformity: Their design allows for even heat distribution, ensuring uniform processing in kilns, furnaces, and reactors.
3. Oxidation Resistance: The self-healing silicon dioxide layer ensures that the elements maintain their performance over extended periods.
4. Energy Efficiency: MoSi2 elements offer superior energy efficiency, reducing the overall energy consumption in processes requiring prolonged high temperatures.

Product Applications

The unique properties of L-shaped MoSi2 heating elements make them suitable for various industries, including:

1. Ceramics and Glass Manufacturing: MoSi2 elements are integral to kilns and furnaces used in the sintering of ceramics and the melting of glass, where consistent high temperatures are crucial.
2. Metallurgy: In metal processing, particularly in sintering and refining, these elements provide the high temperatures necessary for treating advanced metal alloys.
3. Semiconductor Manufacturing: Used in furnaces for silicon wafer production, MoSi2 heating elements ensure the precise control of temperatures essential for semiconductor fabrication.
4. Laboratory Applications: Their stability and resistance to oxidation make them ideal for laboratory furnaces where materials are tested at high temperatures.

Product Process and Production Flow

Our L-shaped MoSi2 heating elements are manufactured using advanced processes to ensure superior quality:

1. Raw Material Preparation: High-purity molybdenum powder and silicon powder are mixed in precise ratios.
2. Sintering: The mixture is sintered in a high-temperature furnace under controlled conditions, producing dense MoSi2 material.
3. Shaping and Forming: The material is then shaped into L-shaped elements using precise molds and cutting techniques.
4. Annealing: To enhance mechanical properties, the elements undergo a vacuum annealing process, improving their flexibility and strength.
5. Quality Control: Each batch of heating elements is rigorously tested for physical, chemical, and electrical properties to ensure compliance with industry standards.

Our Factory

Shaanxi Peakrise Metal Co., Ltd. operates state-of-the-art manufacturing facilities equipped with advanced production machinery, including vacuum furnaces, CNC machines, and plasma cutters. Our factory is ISO 9001 certified, ensuring that all processes are conducted under strict quality control protocols. With over ten years of experience, we have developed efficient production lines capable of handling large orders without compromising on quality.

Logistics and Packaging

Our L-shaped MoSi2 heating elements are packaged to meet international shipping standards:

• Wooden Crates: For secure and safe shipping, particularly for large orders.
• Carton Boxes: For smaller quantities, ensuring protection during transit.
• Foam Padding: Added to all packages to minimize the risk of damage during shipping.
• Waterproof Packaging: Protection against moisture and other environmental factors during long-distance shipping.
• Custom Packaging: Available upon request to meet specific client needs.

We offer multiple shipping options:

• Sea Freight: Economical for bulk orders.
• Air Freight: Faster delivery for time-sensitive orders.
• Land Transport: Available for neighboring countries.
• Multimodal Transport: A combination of different shipping methods to optimize delivery time and cost.
• Courier Services: Available for smaller orders or sample shipments.

Why Choose Us?

1. Expertise: Over a decade of experience in non-ferrous metal production, specializing in molybdenum and tungsten-based products.
2. Global Reach: We export to countries across Europe, Asia, and North America, with established relationships with key industry players.
3. Advanced Facilities: Our factory is equipped with cutting-edge machinery, allowing us to produce high-quality products in large quantities.
4. Customization: We offer OEM/ODM services to cater to your specific requirements, ensuring that each order meets the client’s exact specifications.
5. Quality Assurance: Every product undergoes stringent testing before shipment, ensuring consistent quality and performance.

OEM Services

Shaanxi Peakrise Metal Co., Ltd. provides flexible OEM/ODM services. We can design and produce L-shaped MoSi2 heating elements tailored to your exact specifications. Whether you need different dimensions, custom resistance values, or specialized coatings, we have the capabilities to meet your demands.

Products Produced By Shaanxi Peakrise Metal Co.,Ltd

FAQ

1. What is the maximum operating temperature for MoSi2 heating elements?
   The maximum operating temperature is 1,750°C, making them ideal for high-temperature applications.

2. Can the elements be customized?
   Yes, we offer customization services, including different sizes and resistance values.

3. How long do MoSi2 heating elements last?
   Under standard operating conditions, these elements can last for several years.

4. What is the lead time for bulk orders?
   The typical lead time is 4-6 weeks, depending on the order size and customization requirements.

5. Do you provide samples for testing?
   Yes, samples are available upon request to allow customers to evaluate product performance.

Contact Us

For more information on our L-shaped MoSi2 heating elements, or to place an order, please contact Shaanxi Peakrise Metal Co., Ltd. We welcome global purchasers to collaborate with us. Reach us at info@peakrisemetal.com.