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dumbbell sic heater element

Name: Silicon Carbide Heating Element
Type: Striaght rod, Single Spiral And Double Spiral,Door shape,W shape,L shape or custom
Material: Silicon Carbide
Density: 3.217g/cm3
Use Temperature: 1000~1400℃
MOQ: 5pcs
Advantages: high temperature resistance, oxidation resistance, corrosion resistance, long service life
Application: Electric heating elements for various electric furnaces and kilns Tunnel kiln, roller kiln, glass kiln, vacuum furnace, muffle furnace, melting furnace and various heating equipment.
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PRODUCT DESCRIPTION

Product Introduction

 

The Dumbbell SiC Heater Element is a specialized heating element widely used in high-temperature applications across various industries. Constructed from high-quality silicon carbide, these elements are highly efficient, durable, and resistant to oxidation and chemical corrosion. Designed for temperatures up to 1600°C, they offer superior performance in extreme environments, making them ideal for use in industrial furnaces, heat treatment systems, and metallurgy. Shaanxi Peakrise Metal Co., Ltd., as a leading supplier of silicon carbide heater elements, provides top-quality products that meet international standards and customer-specific requirements.

 

With over a decade of experience in producing non-ferrous and refractory metals, we specialize in manufacturing Dumbbell SiC Heater Elements that deliver outstanding thermal efficiency and long service life. As part of our commitment to quality and innovation, our products undergo rigorous testing and quality control processes, ensuring they meet the highest standards for performance and reliability.

 

Product Parameters Table

 

Parameter Value Unit
Maximum Operating Temperature 1600 °C
Electrical Resistance 0.1–10.0 Ohms
Length of Heating Zone 200–1800 mm
Diameter of Heating Element 12–54 mm
Surface Load Capacity 4–10 W/cm²
Resistance Tolerance ±20% N/A

Additional Technical Specifications

Parameter Value Unit
Density 2.60–2.75 g/cm³
Maximum Surface Temperature 1350 °C
Thermal Conductivity 120–160 W/m·K
Modulus of Elasticity 410 GPa
Tensile Strength 350 MPa

Mechanical Properties

Property Value Unit
Flexural Strength 300 MPa
Hardness (Vickers) 1200 HV
Oxidation Resistance Excellent N/A
Thermal Expansion 4.7 µm/m·°C
Specific Heat Capacity 1.02 J/g·°C
 

Physical and Mechanical Properties

 

Dumbbell SiC Heater Elements are known for their outstanding physical and mechanical properties, which allow them to perform under extreme conditions:

 

  • High-Temperature Stability: Operates efficiently at temperatures up to 1600°C.
  • Chemical Resistance: Highly resistant to oxidation and chemical reactions, even in aggressive environments.
  • Durability: Exceptional wear resistance and long service life.
  • Thermal Conductivity: Provides efficient heat transfer, reducing energy consumption.
SiC heating element SiC heating element Dumbell Shaped Silicon Carbide Heating Elements
 

Product Functions

 

  1. Uniform Heating: The Dumbbell SiC Heater Element provides consistent, uniform heating throughout the furnace chamber, ensuring precise temperature control.
  2. Energy Efficiency: Its high thermal conductivity reduces energy consumption by quickly reaching the desired temperature.
  3. Durability in Harsh Conditions: Resistant to chemical corrosion, oxidation, and mechanical wear, making it suitable for use in extreme industrial environments.
  4. Cost-Effective Solution: Long lifespan and reduced maintenance make it a cost-effective heating solution.
SiC heating checking resistance SiC heating process straight SiC rod
 

Product Applications

 

  1. Heat Treatment Furnaces: Ideal for annealing, sintering, and other heat treatment processes in metalworking industries.
  2. Ceramic and Glass Manufacturing: Used in kilns and furnaces for producing high-quality ceramics and glass products.
  3. Metallurgy: Essential in smelting, refining, and processing metals that require high temperatures.
  4. Semiconductor Industry: Used in the production of wafers and other semiconductor components.
  5. Chemical Processing: Suitable for environments where chemical resistance is critical, such as in petrochemical processing plants.
application SiC heating element
 

Product Process and Production Flow

 

Our Dumbbell SiC Heater Elements are manufactured through a meticulous process, ensuring high-quality products that meet industry standards:

  1. Material Selection: We use premium-grade silicon carbide powder, selected for its purity and chemical properties.
  2. Shaping and Molding: The material is shaped into the desired configuration using advanced molding techniques.
  3. Sintering: The elements are sintered in high-temperature furnaces to achieve the required mechanical and thermal properties.
  4. Machining and Finishing: The elements are machined to exact dimensions, ensuring precision and uniformity.
  5. Quality Testing: Each element undergoes rigorous testing for electrical resistance, mechanical strength, and thermal performance.
  6. Packaging: The finished products are carefully packaged to prevent damage during transport.
SiC heating production flow SiC heating element

Our Factory

 

Shaanxi Peakrise Metal Co., Ltd. is a leading non-ferrous metal manufacturer with state-of-the-art production facilities. Our factory is equipped with advanced machinery, including vacuum arc furnaces, sintering furnaces, and precision machining tools. Our team of experienced engineers and technicians ensures that every product meets the highest standards of quality and performance.

 

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Our Quality Inspection

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Quality Inspection 6 Quality Inspection 7 Quality Inspection 8 Quality Inspection 9 Quality Inspection 10
 

Logistics and Packaging

 

  • Packaging Options:
    1. Wooden crate packaging for maximum protection.
    2. Foam-filled cartons to prevent movement during transit.
    3. Waterproof and moisture-proof packaging to protect against environmental factors.
    4. Custom packaging tailored to meet specific customer requirements.
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  • Logistics:
    1. Sea Freight: Ideal for bulk orders with flexible delivery times.
    2. Air Freight: Fast and reliable shipping for urgent orders.
    3. Land Transport: Efficient transport across neighboring regions.
    4. Multimodal Transport: Combining sea, air, and land transport for cost-effective solutions.
    5. Courier Services: Available for smaller, urgent shipments.

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Why Choose Us?

 

  1. Rich Experience: Over a decade of expertise in producing non-ferrous metals and heater elements.
  2. Global Reach: Our products are exported to over 15 countries, including the USA, Germany, and South Korea.
  3. State-of-the-Art Facilities: We utilize the latest technology and equipment for production and testing.
  4. Custom Solutions: We provide OEM/ODM services to meet specific customer requirements.
  5. Quality Assurance: Certified under ISO 9001, ensuring top-notch quality and reliability.

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OEM Services

 

Shaanxi Peakrise Metal Co., Ltd. offers comprehensive OEM/ODM services, allowing clients to customize their Dumbbell SiC Heater Elements to suit their specific application needs. We work closely with customers to provide tailored solutions, including custom sizes, shapes, and material compositions.

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FAQ

 

  1. What is the maximum operating temperature of the Dumbbell SiC Heater Element?
    • The maximum operating temperature is 1600°C.
  2. Can the heater elements be customized?
    • Yes, we offer custom sizes, shapes, and specifications to meet your needs.
  3. What industries use Dumbbell SiC Heater Elements?
    • They are widely used in heat treatment, metallurgy, ceramics, glass manufacturing, and semiconductor industries.
  4. How long is the lifespan of these heater elements?
    • Depending on the operating conditions, they typically last for several years.
  5. What shipping options are available?
    • We offer sea, air, land, multimodal transport, and courier services.

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Contact Us (CTA)

 

Looking for high-performance Dumbbell SiC Heater Elements for your industrial applications? Contact Shaanxi Peakrise Metal Co., Ltd. today to discuss your specific needs. Our team is ready to provide you with top-quality products and exceptional service.
Reach us at: info@peakrisemetal.com

We look forward to collaborating with you!

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