sic heater elements

Product Introduction

Silicon carbide (SiC) heater elements are widely recognized for their ability to withstand high temperatures and their excellent thermal conductivity, making them indispensable in a variety of industrial heating applications. These elements are made from a sintered blend of silicon carbide, which gives them exceptional electrical and thermal properties. At Shaanxi Peakrise Metal Co., Ltd., we offer high-quality SiC heater elements that provide outstanding performance in extreme environments, including kilns, furnaces, and other high-temperature applications.

As a trusted supplier in the non-ferrous metal industry, Shaanxi Peakrise Metal Co., Ltd. has positioned itself as a leading producer of SiC heater elements. Our company prides itself on delivering high-efficiency heating solutions that meet the exacting needs of industries such as metallurgy, glass manufacturing, ceramics, and semiconductor processing. With over a decade of expertise in producing silicon carbide heater elements, we provide solutions that are both durable and cost-effective, making us a reliable partner for customers worldwide.

Product Parameters Table

Physical and Mechanical Properties

SiC heater elements have superior resistance to thermal shock, oxidation, and chemical corrosion, making them ideal for high-temperature applications. The material's high modulus of elasticity ensures durability and resistance to mechanical stress, while its outstanding electrical resistivity allows for efficient energy transfer. Furthermore, silicon carbide's exceptional thermal conductivity provides uniform heat distribution, minimizing energy loss and improving operational efficiency.

Product Functions

1. High-Temperature Resistance: SiC heater elements can withstand extreme temperatures up to 1600°C, making them ideal for kilns, industrial furnaces, and glass processing applications.

2. Energy Efficiency: These elements exhibit low thermal inertia and high electrical resistivity, allowing for quick heat-up times and minimal energy consumption.

3. Durability in Harsh Environments: SiC heaters have excellent resistance to oxidation and thermal shock, enabling them to maintain stable performance in chemically aggressive environments and during rapid temperature fluctuations.

4. Consistent Heat Distribution: The high thermal conductivity of silicon carbide ensures uniform temperature distribution across the heating element, leading to more consistent results in various industrial processes.

5. Customization Options: Shaanxi Peakrise Metal Co., Ltd. offers custom sizes, shapes, and power ratings to fit specific industrial requirements.

Product Applications

1. Metallurgy: Used in heat treatment and sintering applications due to their ability to maintain stable temperatures and perform consistently under intense heat.

2. Glass and Ceramics Manufacturing: Ideal for processes requiring precise temperature control and high durability, including glass melting and ceramic firing.

3. Semiconductor Industry: Utilized in the manufacturing of semiconductors, where SiC heater elements provide consistent high-temperature performance and minimal contamination risks.

4. Industrial Furnaces: SiC elements are commonly used in industrial furnaces due to their efficiency, durability, and resistance to degradation under high temperatures and harsh conditions.

5. Laboratory Applications: In high-temperature research and testing facilities, SiC heater elements are preferred for their stability and efficiency in maintaining controlled environments.

Product Process and Production Flow

The production of SiC heater elements at Shaanxi Peakrise Metal Co., Ltd. follows a rigorous process that ensures precision and quality at every stage:

1. Raw Material Selection: High-quality silicon carbide powder is sourced, ensuring the highest performance levels for our heater elements.

2. Mixing and Sintering: The materials are mixed with binding agents, then sintered at high temperatures in intermediate frequency sintering furnaces to create durable, solid heater elements.

3. Shaping and Machining: Once sintered, the elements are shaped to precise specifications using CNC machines and other advanced manufacturing tools, ensuring exact dimensions and tolerances.

4. Quality Testing: Each SiC heater element undergoes a series of tests, including resistance testing, mechanical strength assessments, and thermal performance evaluations to ensure it meets the required standards.

Our Factory

Shaanxi Peakrise Metal Co., Ltd. boasts state-of-the-art production facilities, equipped with advanced machinery such as vacuum arc melting furnaces, laser cutting equipment, and CNC machines. Our commitment to maintaining a high standard of manufacturing quality is supported by ISO-certified processes and stringent quality control systems. We have over 10 years of experience in non-ferrous metal production and serve both domestic and international clients.

Logistics and Packaging

• Wooden Crate Packaging: For heavy or large SiC heater elements requiring maximum protection during transit.

• Carton Packaging: Suitable for lighter or smaller quantities, with foam inserts for shock absorption.

• Foam-Filled Packaging: Ensures that delicate parts remain secure and protected from impacts during transport.

• Waterproof and Moisture-Proof Packaging: Protects products from environmental factors, ensuring they reach their destination in perfect condition.

• Custom Packaging: Tailored to meet specific customer needs and comply with international shipping standards.

Why Choose Us?

1. Decade-Long Expertise: Over 10 years of experience in producing high-quality non-ferrous metal products.

2. Global Reach: Our products are exported to countries such as the United States, Germany, South Korea, and Australia, with a solid reputation for reliability.

3. Cutting-Edge Facilities: Equipped with state-of-the-art machinery, including vacuum arc furnaces, CNC machines, and laser cutters.

4. High-Quality Materials: We use only the highest grade of silicon carbide, ensuring the performance and durability of our heater elements.

5. Custom Solutions: We offer OEM/ODM services to meet specific customer needs, from design to final production.

OEM Services

Shaanxi Peakrise Metal Co., Ltd. offers OEM and ODM services, providing fully customized SiC heater elements according to client specifications. Our engineering team works closely with customers to design and manufacture products that meet their exact requirements, ensuring top performance in their specific industrial applications.

FAQ

1. What is the maximum operating temperature for your SiC heater elements?

   • Our SiC heater elements can operate at temperatures as high as 1600°C (2900°F).

2. Do you offer customized SiC heater elements?

   • Yes, we offer full customization in terms of size, shape, and power rating to meet your specific needs.

3. What is the expected lifespan of SiC heater elements?

   • The lifespan depends on the application, but under normal conditions, they typically last several thousand hours.

4. What industries use SiC heater elements?

   • Our SiC heater elements are widely used in metallurgy, glass manufacturing, ceramics, semiconductor processing, and research laboratories.

5. How do you package the SiC heater elements for international shipping?

   • We use wooden crates, cartons, and foam-filled packaging to ensure that the heater elements are protected during transit.

Contact Us

Interested in learning more about how Shaanxi Peakrise Metal Co., Ltd. can support your heating needs with our high-performance SiC heater elements? Contact us today at info@peakrisemetal.com. We welcome inquiries from global buyers and are ready to provide customized solutions to meet your specific requirements.