sic tube heater element

Product Introduction

Shaanxi Peakrise Metal Co., Ltd. is proud to introduce its advanced Silicon Carbide (SiC) tube heater elements. SiC tube heaters are essential components in industries that require high-temperature heating with excellent thermal conductivity and stability. Widely used in furnaces, kilns, and other thermal processing equipment, SiC heaters are known for their ability to operate at extreme temperatures, making them suitable for demanding applications. Our company, Shaanxi Peakrise Metal, specializes in providing high-quality SiC tube heater elements to meet the growing needs of industries worldwide. As a trusted supplier of non-ferrous metals, including tungsten, molybdenum, tantalum, and niobium, we also extend our expertise to the production and customization of SiC tube heaters.

With years of experience in both production and R&D, we ensure that each SiC tube heater we manufacture adheres to international standards and is built to deliver maximum efficiency. SiC heaters offer fast heat-up times, high thermal conductivity, and prolonged service life, even in harsh industrial environments. By leveraging our advanced production capabilities, Shaanxi Peakrise Metal guarantees top-notch SiC tube heater elements that offer precision heating for various applications. Whether you require standard sizes or custom designs, we are here to meet your needs with unparalleled quality and service.

Product Parameters Table

Physical and Mechanical Properties

The SiC tube heater elements from Shaanxi Peakrise Metal exhibit outstanding mechanical properties, making them highly durable under extreme temperature conditions:

• Thermal Conductivity: The high thermal conductivity of SiC ensures efficient heat transfer and uniform heating, even at very high temperatures.
• High Melting Point: With a melting point exceeding 2,700°C, SiC tube heaters are designed for long-term use in high-temperature environments.
• Resistance to Oxidation: The tube heaters resist oxidation up to 1400°C, making them ideal for use in air or other reactive atmospheres.
• Mechanical Strength: Silicon carbide’s exceptional tensile and compressive strength allows these heaters to maintain structural integrity under high-stress environments.
• Abrasion Resistance: SiC is highly resistant to wear and tear, which prolongs the service life of the tube heaters, making them reliable for industrial processes.

Product Functions

The key functions of SiC tube heater elements are:

1. Rapid Heat Generation: These elements heat up quickly, making them ideal for processes that require swift temperature elevation, improving operational efficiency.
2. Stable Performance at High Temperatures: The ability to maintain consistent temperatures up to 1600°C ensures uniform heating, reducing temperature fluctuations during operations.
3. Energy Efficiency: With excellent thermal conductivity and high power ratings, SiC heaters reduce energy consumption by delivering heat precisely where needed.
4. Long Service Life: Thanks to their resistance to oxidation and mechanical wear, SiC tube heaters offer extended durability, reducing the frequency of replacements.
5. Corrosion Resistance: SiC’s resistance to chemical corrosion makes these heaters suitable for environments with corrosive gases or liquids.

Product Applications

The versatility of SiC tube heater elements makes them suitable for various applications:

1. Industrial Furnaces: Used in the steel, glass, ceramics, and metallurgy industries for processes such as sintering, annealing, and melting.
2. Heat Treatment: Ideal for heat treatment processes that require precise temperature control, such as tempering and carburizing.
3. Semiconductor Manufacturing: SiC heaters are integral to the production of semiconductors, providing reliable high-temperature processing.
4. Chemical Processing: Used in reactors and other equipment where high temperatures and resistance to corrosive substances are required.
5. Laboratory Furnaces: Often used in research environments that demand high precision and stability in heating.

Product Process and Production Flow

The production of SiC tube heater elements at Shaanxi Peakrise Metal involves several key stages:

1. Raw Material Selection: We use high-purity silicon carbide to ensure product quality and performance.
2. Molding and Shaping: SiC materials are shaped into tubes using advanced molding techniques that ensure uniform thickness and structural integrity.
3. Sintering: The shaped tubes undergo high-temperature sintering to enhance their mechanical and thermal properties.
4. Machining and Finishing: Precision machining ensures that the final product meets the required dimensions and surface quality.
5. Testing: Each SiC tube heater is rigorously tested for electrical resistance, thermal conductivity, and mechanical strength to meet industry standards.

Our Factory

Shaanxi Peakrise Metal Co., Ltd. is equipped with state-of-the-art manufacturing facilities, including:

• Intermediate frequency sintering furnace
• Plasma electron beam melting furnace
• Laser cutting machines
• CNC machining equipment
• Advanced testing facilities

Our extensive factory infrastructure enables us to handle large-scale production while maintaining stringent quality control standards. With our highly trained technical staff and cutting-edge machinery, we ensure every product meets the highest industry specifications.

Logistics and Packaging

​​​​​​​

Our SiC tube heaters are packaged with care to ensure safe delivery to customers worldwide:

• Wooden crate packaging
• Foam-filled packaging for extra cushioning
• Waterproof and moisture-resistant packing
• Customized packaging options available
• International standard packaging to ensure compliance with export regulations

For shipping, we offer:

• Sea freight for large orders
• Air freight for urgent deliveries
• Multimodal transportation
• Express courier services for smaller packages

Why Choose Us?

1. Extensive Experience: Shaanxi Peakrise Metal has over a decade of experience in producing high-quality non-ferrous metals, including SiC tube heaters.
2. Advanced Technology: We utilize cutting-edge manufacturing processes and state-of-the-art equipment to ensure superior product quality.
3. Global Reach: Our products are exported to numerous countries, including the United States, South Korea, and Germany, with a strong reputation for reliability.
4. Customized Solutions: We offer OEM/ODM services to tailor products to meet the specific needs of our clients.
5. Commitment to Quality: Every product undergoes rigorous quality control checks, and we adhere to international manufacturing standards.

OEM Services

At Shaanxi Peakrise Metal, we provide comprehensive OEM and ODM services for SiC tube heater elements. Whether you need custom sizes, power ratings, or specific design features, we work closely with clients to meet their precise requirements.

FAQ

1. What is the maximum operating temperature of SiC tube heaters?
   SiC tube heaters can operate up to 1600°C, making them ideal for high-temperature applications.

2. Can you provide customized sizes?
   Yes, we offer customization options for both tube length and diameter to meet specific customer requirements.

3. How long do SiC tube heaters last?
   With proper use, SiC tube heaters have a service life of over 2000 hours, depending on the operating conditions.

4. What types of industries use SiC tube heaters?
   These heaters are widely used in industries such as steel, glass, ceramics, and chemical processing, among others.

5. Do you offer international shipping?
   Yes, we provide global shipping options through sea, air, and express couriers.

Contact Us

Contact us today to learn more about how Shaanxi Peakrise Metal Co., Ltd. can provide you with high-quality SiC tube heater elements. Our team is ready to assist you in finding the perfect solution for your heating needs. Reach us at info@peakrisemetal.com for inquiries or to place an order. We look forward to partnering with you!