sic tube heating element

Product Introduction: SiC Tube Heating Element

Silicon carbide (SiC) tube heating elements are essential components in many industrial heating applications due to their exceptional thermal stability, high-temperature resistance, and long operational lifespan. SiC heating elements are widely used in various industries, including metallurgy, ceramics, glass production, and chemical processing, as they provide efficient, reliable heating in extreme conditions. At Shaanxi Peakrise Metal Co., Ltd., we specialize in the production of high-quality SiC tube heating elements, tailored to meet the specific demands of our global clients. Our company has extensive experience in the manufacturing and supply of non-ferrous metal products, including tungsten, molybdenum, tantalum, and other refractory metals, ensuring superior performance and long-term durability in high-temperature applications. We are committed to delivering industry-leading solutions that help our customers improve energy efficiency and reduce operational costs.

Product Parameters

The SiC tube heating elements produced by Shaanxi Peakrise Metal Co., Ltd. are available in various sizes and configurations to accommodate different industrial requirements. Below is a table of key parameters:

Physical and Mechanical Properties

SiC tube heating elements are known for their excellent physical and mechanical properties, making them ideal for high-temperature applications. Some key attributes include:

• High Thermal Stability: SiC elements maintain structural integrity and performance even at temperatures up to 1600°C, making them suitable for continuous use in extreme environments.
• Low Thermal Expansion: With a thermal expansion coefficient of 4.7x10⁻⁶/K, these elements offer precise temperature control and prevent cracking or deformation during rapid temperature changes.
• Superior Thermal Conductivity: The thermal conductivity ranges from 120-140 W/mK, ensuring efficient heat distribution across the surface of the element.
• Corrosion Resistance: SiC elements are highly resistant to chemical attacks and oxidation, making them ideal for harsh industrial environments.

Product Functions

1. Efficient Heat Transfer: SiC tube heating elements provide rapid and uniform heat distribution, minimizing energy consumption and maximizing productivity.
2. High-Temperature Capability: Capable of reaching operating temperatures of up to 1600°C, they are ideal for processes requiring extreme heat, such as sintering, forging, and glass melting.
3. Long Lifespan: Due to their robust structure and resistance to oxidation, SiC heating elements have an extended operational life, reducing downtime and maintenance costs.
4. Energy Saving: These elements are designed to operate efficiently, reducing power consumption and contributing to overall energy savings in industrial processes.

Product Applications

SiC tube heating elements are versatile and used across a wide range of industries. Their primary applications include:

1. Metallurgy: Used in furnaces for the heat treatment of metals, such as annealing, tempering, and sintering.
2. Ceramics: Integral to kilns and other heating equipment used in the production of ceramic materials, including tiles, insulators, and refractories.
3. Glass Manufacturing: SiC elements provide consistent heat in glass melting and forming processes, ensuring the high quality and precision of the final product.
4. Chemical Processing: Their resistance to chemical corrosion makes them suitable for heating chemicals and other reactive materials in industrial reactors.
5. Research Laboratories: SiC heating elements are used in high-temperature experimental setups requiring precise temperature control.

Product Process and Production Flow

The production of SiC tube heating elements involves several meticulous steps to ensure quality and durability:

1. Material Selection: High-purity silicon carbide powder is sourced and prepared for shaping.
2. Forming: The powder is shaped into tubes using extrusion or isostatic pressing techniques.
3. Sintering: The shaped tubes are sintered at high temperatures in a controlled atmosphere, ensuring the material's density and strength.
4. Machining: Precision machining processes are used to achieve the desired dimensions and surface finish.
5. Quality Control: Every SiC tube is subjected to rigorous testing for electrical resistance, thermal conductivity, and mechanical integrity before being approved for shipment.

Our Factory

Shaanxi Peakrise Metal Co., Ltd. operates a state-of-the-art manufacturing facility equipped with advanced production equipment, including intermediate frequency sintering furnaces, vacuum arc melting furnaces, laser cutters, and CNC machinery. We have a comprehensive quality control system that ensures each product meets international standards. Our factory is staffed by experienced engineers and technicians, and we continually invest in R&D to stay at the forefront of technological advancements.

Our Quality Inspection

Logistics and Packaging

We offer multiple packaging options to ensure the safe transport of our products:

• Wooden Crate Packaging: Sturdy wooden crates for heavy-duty protection during international shipping.
• Carton Packaging: Durable cardboard boxes for smaller shipments.
• Foam-Filled Packaging: Foam inserts to protect delicate components from impact during transit.
• Waterproof and Moisture-Proof Packaging: Ensures that products are protected from environmental factors.
• Custom Packaging: Tailored packaging solutions to meet specific customer requirements.
• International Standard Packaging: All packaging complies with international shipping standards.

Logistics options include:

• Sea Freight
• Air Freight
• Land Transport
• Multimodal Transport
• Courier Services (DHL, FedEx, UPS)

Why Choose Us?

1. Rich Industry Experience: With over a decade of expertise, Shaanxi Peakrise Metal Co., Ltd. has become a trusted name in the production of non-ferrous and refractory metals.
2. Comprehensive Product Range: Our diverse product portfolio includes over 100 types of alloys and heating elements, ensuring we can meet varied customer needs.
3. Advanced Manufacturing: We leverage cutting-edge equipment and processes to deliver high-precision products that exceed industry standards.
4. Global Reach: Our products are exported to numerous countries, including the United States, Germany, South Korea, and Australia, with a reputation for reliability and quality.
5. Custom Solutions: We offer OEM/ODM services, providing customized SiC tube heating elements to suit specific applications and industry requirements.

OEM/ODM Services

At Shaanxi Peakrise Metal Co., Ltd., we pride ourselves on our ability to offer fully customized SiC tube heating elements. Our OEM/ODM services allow customers to specify dimensions, power ratings, and other technical parameters to suit their unique needs. We work closely with our clients to deliver solutions that optimize their operational efficiency.

Products Produced By Shaanxi Peakrise Metal Co.,Ltd

FAQ

1. What is the maximum temperature SiC tube heating elements can withstand? SiC tube heating elements can operate at temperatures up to 1600°C.

2. Can SiC heating elements be customized for specific applications? Yes, we offer OEM/ODM services to tailor the elements to your exact requirements.

3. How long do SiC tube heating elements typically last? With proper use and maintenance, they can last several years, depending on the operating environment.

4. What packaging options are available? We offer wooden crates, cartons, foam-filled, and custom packaging to suit your shipping needs.

5. What industries use SiC tube heating elements? They are commonly used in metallurgy, ceramics, glass production, and chemical processing industries.

Contact Us (CTA)

Are you looking for high-performance SiC tube heating elements for your industrial applications? Shaanxi Peakrise Metal Co., Ltd. is here to provide you with reliable, energy-efficient solutions. Contact us today at info@peakrisemetal.com to discuss your requirements and discover how our products can optimize your operations. We look forward to working with you!