electric sic oven heater element

Product Introduction

Electric silicon carbide (SiC) oven heater elements are essential components in high-temperature applications, known for their exceptional performance in industries such as metallurgy, glass production, and ceramics. As a leading supplier of SiC oven heater elements, Shaanxi Peakrise Metal Co., Ltd. specializes in manufacturing and supplying these elements to global clients. With years of experience in producing non-ferrous metal products, we ensure that each SiC heater element we provide meets the highest industry standards, offering reliable, long-lasting solutions for industrial heating.

SiC oven heater elements are made from silicon carbide, which is known for its high-temperature endurance, thermal shock resistance, and chemical stability. These properties make SiC elements ideal for use in electric ovens, furnaces, and kilns that operate at extreme temperatures, often exceeding 1,600°C. Peakrise Metal's SiC heater elements stand out due to their robust design, energy efficiency, and ease of installation. Whether you're in the market for standard or custom elements, we have the solution to meet your specific needs, ensuring your processes run smoothly with minimal downtime.

At Shaanxi Peakrise Metal Co., Ltd., we have spent years refining our production process to manufacture premium quality SiC oven heater elements. Our commitment to quality and customer satisfaction has positioned us as a trusted supplier worldwide, serving clients across various industries. We maintain a comprehensive inventory of SiC heater elements and offer customized solutions to meet the specific requirements of our customers.

Product Parameters Table

Table 2: Chemical Composition

Table 3: Physical Properties

Physical and Mechanical Properties

Electric SiC oven heater elements have several physical and mechanical properties that make them ideal for use in high-temperature industrial applications:

1. High-Temperature Resistance: SiC heater elements can withstand temperatures up to 1,600°C without degrading, making them suitable for prolonged use in extreme conditions.
2. Excellent Thermal Conductivity: With thermal conductivity values around 120 W/m·K, SiC heater elements efficiently transfer heat, ensuring optimal performance.
3. Mechanical Strength: These elements have a flexural strength of 50 MPa, ensuring that they remain intact even under stress from thermal cycling.
4. Corrosion Resistance: SiC is chemically inert, meaning it resists corrosion in harsh environments, extending the element's service life.

Product Applications

SiC heater elements are versatile and widely used across numerous industries:

1. Glass Manufacturing: These elements provide the high temperatures necessary for melting and forming glass products, ensuring a consistent heating process.
2. Ceramic Kilns: SiC elements are frequently used in ceramic kilns, where they offer uniform heating for firing pottery, tiles, and bricks.
3. Metal Heat Treatment: SiC elements are ideal for heat-treating metals, where precise temperature control is essential for altering mechanical properties.
4. Laboratory Furnaces: In research settings, SiC elements are used in furnaces that require consistent, high temperatures for material testing and experiments.

Product Process and Production Flow

The production of electric SiC heater elements involves several key steps:

1. Raw Material Preparation: High-purity silicon carbide is processed and prepared for shaping into heater elements.
2. Shaping and Extrusion: The prepared material is extruded into the desired shape and size, whether for a standard product or a custom order.
3. Sintering: The extruded elements are sintered at high temperatures to ensure they achieve the desired density and strength.
4. Quality Testing: Each element undergoes rigorous testing to ensure it meets the required specifications for temperature resistance, electrical properties, and durability.
5. Packaging and Dispatch: After passing quality control, the elements are carefully packaged and prepared for shipping to customers worldwide.

Our Factory

Shaanxi Peakrise Metal Co., Ltd. operates a state-of-the-art production facility equipped with advanced machinery, including intermediate frequency sintering furnaces, vacuum arc melting furnaces, plasma electron beam melting furnaces, and CNC machining centers. With a skilled workforce and stringent quality control procedures, we ensure that every SiC heater element leaving our factory is of the highest standard.

Logistics and Packaging

To ensure the safe transportation of our SiC heater elements, we offer various packaging options:

• Wooden Crate Packaging: For large shipments and bulk orders, ensuring maximum protection.
• Carton Box Packaging: Ideal for smaller quantities, with added foam padding to prevent damage.
• Foam-Filled Packaging: Provides shock absorption, particularly useful for fragile components.
• Waterproof and Moisture-Proof Packaging: Essential for elements being transported over long distances.
• Custom Packaging: Tailored to the specific needs of your order, ensuring secure delivery.

Logistics Options:

• Sea Freight: Economical for large orders over long distances.
• Air Freight: Ideal for expedited deliveries.
• Land Transport: Efficient for regional orders.
• Multimodal Transport: A combination of sea, air, and land, ensuring flexible delivery solutions.
• Courier Services: For smaller orders requiring fast and direct delivery.

Why Choose Us?

1. Extensive Experience: With over a decade in the industry, Shaanxi Peakrise Metal Co., Ltd. is a well-established provider of non-ferrous metal products, including SiC oven heater elements.
2. High-Quality Products: Our SiC elements are produced under strict quality controls, ensuring they meet global industry standards.
3. Advanced Manufacturing Facilities: Our state-of-the-art equipment allows us to produce highly customized and reliable products.
4. Global Reach: We export to over 20 countries, establishing long-term relationships with clients worldwide.
5. Customer-Centric Approach: We offer tailored solutions, OEM/ODM services, and competitive pricing.

FAQ

1. What is the maximum temperature SiC heater elements can operate at?
   • Our elements can reach temperatures of up to 1,600°C, making them suitable for high-temperature applications.
2. How long do SiC heater elements last?
   • The lifespan varies depending on the application, but with proper use, our elements can last for several thousand operating hours.
3. Can SiC heater elements be customized?
   • Yes, we offer customization services, including specific lengths, diameters, and electrical properties to meet your needs.
4. What industries use SiC heater elements?
   • SiC heater elements are used in glass manufacturing, ceramic kilns, metal heat treatment, and laboratory furnaces, among others.
5. How are SiC elements shipped?
   • We offer several shipping options, including sea, air, and land freight, as well as courier services for smaller orders.

Contact Us

Are you interested in learning more about our electric SiC oven heater elements? Contact us today to discuss your needs and find the perfect solution for your business. Our team at Shaanxi Peakrise Metal Co., Ltd. is ready to assist you. Reach out to us at info@peakrisemetal.com for inquiries, quotes, and more information. We look forward to collaborating with you!