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industrial sic oven heater element

Name: Silicon Carbide Heating Element
Type: Striaght rod, Single Spiral And Double Spiral,Door shape,W shape,L shape or custom
Material: Silicon Carbide
Density: 3.217g/cm3
Use Temperature: 1000~1400℃
MOQ: 5pcs
Advantages: high temperature resistance, oxidation resistance, corrosion resistance, long service life
Application: Electric heating elements for various electric furnaces and kilns Tunnel kiln, roller kiln, glass kiln, vacuum furnace, muffle furnace, melting furnace and various heating equipment.
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PRODUCT DESCRIPTION

Industrial SiC Oven Heater Element Product Introduction Page for Shaanxi Peakrise Metal Co., Ltd.

 

Product Introduction


At Shaanxi Peakrise Metal Co., Ltd., we specialize in the production of industrial silicon carbide (SiC) oven heater elements designed to meet the demanding needs of high-temperature applications. Silicon carbide is a highly efficient material known for its exceptional thermal conductivity, resistance to oxidation, and ability to maintain structural integrity at extreme temperatures. As a trusted supplier of SiC oven heater elements, we ensure that our products are crafted with precision, offering reliable performance for industries such as metallurgy, glass, ceramics, and electronics.

 

Our SiC oven heater elements are essential in processes that require rapid heating and high energy efficiency. With the rise in global demand for durable heating solutions, Shaanxi Peakrise Metal Co., Ltd. has positioned itself as a leader in providing high-quality industrial heating elements. We are proud to offer customizable solutions that meet our clients' specific operational needs, backed by a decade of experience in the non-ferrous metals market, including tungsten, molybdenum, tantalum, and more. Our products are recognized globally for their quality, durability, and performance.

 

Product Parameters Table

 

Parameter Value Unit
Maximum Temperature 1600 °C
Electrical Resistance 0.1 - 0.2 Ω.cm
Thermal Conductivity 120-130 W/mK
Density 3.2 g/cm³
Length Range 300 - 1500 mm
Parameter Value Unit
Diameter Range 10 - 50 mm
Operating Voltage 200 - 500 V
Power Range 10 - 25 kW
Surface Load 15 - 20 W/cm²
Heating Zone Length 150 - 900 mm

 

Physical and Mechanical Properties

 

  • High Thermal Conductivity: Ensures efficient heat transfer, optimizing energy consumption.
  • Superior Oxidation Resistance: Prolongs the lifespan of the heating elements in high-temperature environments.
  • Structural Durability: Maintains integrity at temperatures up to 1600°C, making them ideal for continuous use.
  • Low Thermal Expansion: Minimizes the risk of cracks or deformation during thermal cycling.
  • Electrical Conductivity: Allows precise control over heating and energy usage.
SiC heating element product-1-1 SiC heating element

 

Product Applications

 

  1. Metallurgy: Used in furnaces and ovens for melting metals due to their high temperature resistance and rapid heat-up times.
  2. Ceramics and Glass: Critical in the production of glass and ceramics, providing the necessary heat for material processing without compromising product quality.
  3. Semiconductor Industry: Ideal for silicon carbide’s use in semiconductor production, ensuring precise heating during fabrication processes.
  4. Chemical Processing: Applied in chemical reactors where high-temperature environments are required for reactions.
  5. Energy Sector: Used in the manufacturing of energy-efficient equipment where uniform heating is critical.
SiC heating application SiC heating element application

 

Product Process and Production Flow


Our SiC oven heater elements are produced through a meticulous process to ensure top quality:

 

  1. Raw Material Selection: Premium silicon carbide powder is sourced for its purity and superior performance characteristics.
  2. Shaping and Forming: The raw material is mixed with binders and formed into the required shapes using precision equipment.
  3. Sintering: Elements are sintered in high-temperature furnaces to enhance their structural integrity and performance.
  4. Machining and Testing: Each element undergoes precise machining to achieve accurate dimensions and is rigorously tested for electrical and thermal properties.
  5. Quality Assurance: We adhere to strict ISO 9001 quality standards to ensure every product meets international requirements.
process flow SiC heating element process flow

Our Factory


Shaanxi Peakrise Metal Co., Ltd. operates a state-of-the-art facility equipped with advanced production equipment such as intermediate frequency sintering furnaces, vacuum arc melting furnaces, plasma electron beam melting furnaces, and various CNC machines. Our factory spans nearly 10,000 square meters, enabling us to maintain a consistent production capacity and meet the growing demands of our global customers.

our factory SiC produce factory

Logistics and Packaging


We ensure that our SiC oven heater elements are packaged securely to prevent damage during transport. Our packaging options include:

 

  • Wooden Crates: For added protection during long-distance shipping.
  • Cardboard Boxes: Suitable for smaller orders.
  • Foam-filled Packaging: Provides additional cushioning for fragile components.
  • Waterproof and Moisture-proof Packaging: Protects against environmental factors during transport. Our logistics services include sea freight, air freight, land transport, multimodal transport, and express courier services, ensuring timely delivery to your location.

 

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Why Choose Us?

 

  • Experience and Expertise: Over a decade of experience in the non-ferrous metals industry, with a strong focus on research, development, and manufacturing.
  • High-Quality Products: We deliver consistent, durable SiC heater elements that meet stringent international standards.
  • Global Reach: Our products are trusted worldwide, with satisfied customers in the United States, Germany, South Korea, Australia, and beyond.
  • Advanced Manufacturing: Equipped with the latest technology, we ensure precise production and efficient turnaround times.
  • Custom Solutions: We offer tailor-made solutions to meet the specific needs of our clients.

Peakrise Metal Co.,Ltd

OEM/ODM Services


At Shaanxi Peakrise Metal Co., Ltd., we offer OEM and ODM services for SiC oven heater elements. Whether you need custom sizes, power ratings, or specific shapes, our team of engineers will work with you to develop a product that fits your requirements. Our extensive R&D capabilities ensure that we can deliver high-quality, innovative solutions for a wide range of industrial applications.

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FAQ

 

  1. What is the lifespan of SiC oven heater elements?
    The lifespan depends on the operating environment but typically ranges from 2000 to 3000 hours under normal conditions.
  2. Can these heater elements be customized?
    Yes, we offer full customization in terms of size, power, and shape to meet your specific needs.
  3. What industries are your SiC heater elements suited for?
    Our products are widely used in metallurgy, ceramics, glass production, and the semiconductor industry.
  4. How do you ensure product quality?
    Each product undergoes rigorous testing, including electrical resistance checks and thermal performance evaluations, before it leaves our factory.
  5. What are your shipping options?
    We provide flexible shipping options, including sea, air, and multimodal transport, depending on your location and order size.

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Contact Us (CTA)
For inquiries and orders, please reach out to us at info@peakrisemetal.com. Shaanxi Peakrise Metal Co., Ltd. is committed to providing high-quality SiC oven heater elements to global customers. Let’s collaborate to meet your industrial heating needs. Contact us today!

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