scr type sic heating element
Type: Striaght rod, Single Spiral And Double Spiral,Door shape,W shape,L shape or custom
Material: Silicon Carbide
Density: 3.217g/cm3
Use Temperature: 1000~1400℃
MOQ: 5pcs
Advantages: high temperature resistance, oxidation resistance, corrosion resistance, long service life
Application: Electric heating elements for various electric furnaces and kilns Tunnel kiln, roller kiln, glass kiln, vacuum furnace, muffle furnace, melting furnace and various heating equipment.
PRODUCT DESCRIPTION
SCR Type SiC Heating Element: Product Introduction
Silicon carbide (SiC) heating elements are widely regarded as one of the most efficient and reliable solutions for high-temperature applications. SCR Type SiC heating elements, in particular, offer superior thermal performance, high resistance to oxidation, and excellent durability under extreme conditions. These elements are utilized across various industries, including metallurgy, ceramics, glass production, and chemical processing. Their ability to operate at temperatures up to 1600°C makes them a preferred choice for heating processes that require consistency and long life.
As a global supplier, Shaanxi Peakrise Metal Co., Ltd. specializes in the production and distribution of SCR Type SiC heating elements, ensuring that our clients receive products of the highest quality. With over a decade of experience in the manufacturing of non-ferrous metals, including tungsten, molybdenum, tantalum, and other alloys, we are committed to advancing heating technology. Our SiC heating elements are rigorously tested to meet international standards and are designed to provide optimal performance in the most demanding environments.
Product Parameters
The following table provides the accurate technical specifications for our SCR Type SiC heating elements:
Parameter | Value |
---|---|
Maximum Temperature | 1600°C |
Resistance Range | 0.1Ω to 10Ω |
Power Rating | 1kW to 50kW |
Length | 300mm to 1800mm |
Diameter | 8mm to 55mm |
Voltage Range | 220V, 380V, 480V |
Parameter | Value |
---|---|
Element Density | 2.0 to 2.5 g/cm³ |
Flexural Strength | 500 MPa |
Thermal Conductivity | 120 W/m·K |
Service Life | Over 2000 hours |
Operating Pressure | Atmospheric |
Current Capacity | Up to 150A |
Physical and Mechanical Properties
Our SCR Type SiC heating elements possess remarkable mechanical strength, making them resilient to both mechanical shock and thermal cycling. The inherent properties of silicon carbide provide excellent oxidation resistance, ensuring long-term stability even in oxidizing atmospheres. Furthermore, the material's high thermal conductivity enables rapid heat transfer, reducing power consumption during operation.
Parameter | Value |
---|---|
Working Environment | Oxidizing and Reducing |
Surface Load | 6-12 W/cm² |
Starting Temperature | Ambient to 1200°C |
Heat Uniformity | ±2% |
Power Consumption | 30% less than traditional |
Heat-up Time | 5 to 15 minutes |
Product Functions
SCR Type SiC heating elements offer several key functions that enhance their performance and applicability:
- Rapid Heating: The elements are capable of reaching operating temperatures quickly, significantly reducing startup times.
- High Durability: SiC heating elements are resistant to thermal shock and mechanical damage, providing longevity and reducing maintenance needs.
- Energy Efficiency: These elements consume up to 30% less energy compared to traditional heating solutions, contributing to cost savings.
- Uniform Heat Distribution: Their design ensures even heat across the surface, improving process quality and product uniformity.
- Oxidation Resistance: Designed for high-temperature applications, these elements withstand harsh environments with minimal degradation over time.
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Product Applications
SCR Type SiC heating elements find applications across various industries due to their versatility and reliability. Key applications include:
- Metallurgical Furnaces: Used for heat treatment processes, annealing, and sintering of metals at temperatures exceeding 1500°C.
- Glass Manufacturing: Ensures uniform heating for glass melting and tempering processes, maintaining product consistency.
- Ceramics Processing: Ideal for firing ceramics, tiles, and other refractory materials, where precise temperature control is essential.
- Chemical Production: Used in reactors and other high-temperature environments to support catalytic and endothermic reactions.
- Semiconductor Manufacturing: SiC heating elements are crucial in the production of semiconductors due to their ability to maintain stable temperatures in a controlled atmosphere.
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Our Factory
Shaanxi Peakrise Metal Co., Ltd. operates a state-of-the-art manufacturing facility equipped with advanced machinery, including vacuum furnaces, laser cutters, rolling mills, and CNC machines. We pride ourselves on adhering to the highest standards of quality control, with a dedicated team of engineers who oversee every stage of production. Our facility is ISO 9001 certified, ensuring that each product leaving our factory meets the exacting demands of our clients.
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Our Quality Inspection
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Logistics and Packaging
We ensure that our products reach clients safely and securely. Our packaging options include:
- Wooden crates for heavy-duty protection.
- Carton boxes with foam inserts for shock absorption.
- Waterproof and moisture-proof packaging for sea and air transport.
- Customized packaging solutions to meet client-specific needs.
- All packaging materials comply with international shipping standards.
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For logistics, we offer:
- Sea Freight: Suitable for bulk orders and long-distance shipping.
- Air Freight: For expedited delivery.
- Land Transport: Regional deliveries across key markets.
- Multimodal Transport: Combining sea, air, and land for optimized shipping.
- Courier Services: For smaller orders or samples requiring quick turnaround.
Why Choose Us?
- Decades of Experience: With over ten years in the non-ferrous metal industry, we have built a reputation for quality and reliability.
- Advanced Manufacturing: Our production facility is equipped with the latest technology, allowing us to produce high-performance SiC heating elements efficiently.
- Global Reach: We have established long-term partnerships with clients across Taiwan, South Korea, Germany, the U.S., and many more.
- Custom Solutions: We offer tailored OEM/ODM services to meet specific customer requirements.
- Quality Assurance: ISO 9001 certified with comprehensive quality control at every stage of production.
- Customer-Centric Approach: We prioritize customer satisfaction, offering full support from initial inquiry through to after-sales service.
OEM/ODM Services
At Shaanxi Peakrise Metal Co., Ltd., we provide full support for OEM and ODM services, ensuring that our clients receive customized heating solutions that fit their specific applications. Our engineering team works closely with clients to design elements that meet precise specifications, offering flexibility in size, power, and materials. From prototype development to large-scale production, we deliver on our promise of quality and innovation.
FAQ
-
What is the maximum operating temperature of SCR Type SiC heating elements?
- Our elements can operate at temperatures up to 1600°C, making them suitable for high-temperature industrial processes.
-
How long do SiC heating elements typically last?
- With proper use, our SiC heating elements can last over 2000 operational hours.
-
Are these elements compatible with reducing atmospheres?
- Yes, our SiC elements are designed to perform well in both oxidizing and reducing environments.
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Do you offer custom sizes for SiC heating elements?
- Yes, we provide OEM services that allow for customization in length, diameter, and power rating.
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How do you ensure the quality of your products?
- We follow stringent ISO 9001 quality assurance processes and perform multiple quality checks at each stage of production.
Contact Us
If you are looking for high-quality SCR Type SiC heating elements, we invite you to partner with Shaanxi Peakrise Metal Co., Ltd.. Contact us today at info@peakrisemetal.com to discuss your requirements and learn more about our products and services.
We look forward to working with you!
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