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sic electric heater element

Name: Silicon Carbide Heating Element
Type: Striaght rod, Single Spiral And Double Spiral,Door shape,W shape,L shape or custom
Material: Silicon Carbide
Density: 3.217g/cm3
Use Temperature: 1000~1400℃
MOQ: 5pcs
Advantages: high temperature resistance, oxidation resistance, corrosion resistance, long service life
Application: Electric heating elements for various electric furnaces and kilns Tunnel kiln, roller kiln, glass kiln, vacuum furnace, muffle furnace, melting furnace and various heating equipment.
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PRODUCT DESCRIPTION

Product Introduction:

 

Silicon carbide (SiC) electric heater elements are critical components in high-temperature applications across various industries. Known for their excellent thermal conductivity and stability, SiC electric heater elements provide efficient heat transfer and uniform temperature distribution. Their durability and ability to withstand temperatures up to 1,600°C make them a preferred choice for industries such as ceramics, metallurgy, and glass processing. As a leading supplier of SiC electric heater elements, Shaanxi Peakrise Metal Co., Ltd. delivers premium products tailored to meet specific client requirements. With years of experience in the field of non-ferrous metals, our SiC heater elements are manufactured under stringent quality control processes, ensuring high performance and reliability.

 

Our company is a well-established player in the field, offering custom solutions to meet the varying demands of industries worldwide. Whether you are looking for standard heater elements or specialized shapes, Shaanxi Peakrise Metal Co., Ltd. is committed to delivering the highest quality SiC heater elements that exceed performance expectations.

 

Product Parameters Table:

Parameter Value
Maximum Operating Temperature 1,600°C
Electrical Resistivity 100-500 µΩ·m
Density 3.1 g/cm³
Tensile Strength 50-60 MPa
Thermal Conductivity 120 W/m·K
Melting Point 2,730°C
Parameter Value
Diameter 10mm to 60mm
Length 300mm to 2000mm
Voltage Range 100V to 480V
Power Rating 500W to 5000W
Resistance Tolerance ±10%

 

Physical and Chemical Properties:

 

SiC electric heater elements possess unique physical and chemical properties that make them ideal for high-temperature operations:

  • High Thermal Conductivity: Ensures rapid heat transfer and temperature uniformity.
  • Oxidation Resistance: SiC elements are resistant to oxidation, prolonging their life in high-temperature environments.
  • Electrical Conductivity: Adjustable resistivity allows for customizable heating solutions.
  • Durability: Capable of maintaining structural integrity under extreme temperatures.
  • Corrosion Resistance: Resistant to chemical reactions in harsh environments, including acidic and alkaline conditions.
Parameter Value
Heater Type Rod, U-shape, Double Spirals
Heating Zone Length 200mm to 1500mm
Cold Zone Length 100mm to 500mm
Maximum Current Capacity 50A
Heating Efficiency 95%

 

Product Functions:

 

  1. High-Temperature Performance: SiC electric heater elements can operate at extremely high temperatures, up to 1,600°C, making them ideal for kilns and furnaces in various industries.
  2. Energy Efficiency: With high thermal conductivity and minimal heat loss, SiC elements provide excellent energy efficiency, reducing operational costs.
  3. Uniform Heating: The uniform temperature distribution minimizes hot spots and ensures consistent heating across the entire surface, improving product quality.
  4. Durable Construction: The high-strength SiC composition ensures that these elements can endure frequent heating and cooling cycles without compromising performance.
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Product Applications:

 

Given their excellent heat resistance and efficiency, SiC electric heater elements are used across various industrial applications:

  1. Ceramic Kilns: SiC elements are perfect for firing ceramics, ensuring uniform heating and efficient energy usage.
  2. Metallurgical Furnaces: Used in heat treatment and melting processes, these elements are suitable for processing metals such as aluminum and steel.
  3. Glass Production: SiC heaters maintain precise control over temperature during glass melting and forming processes.
  4. Semiconductor Manufacturing: SiC elements provide stable, high-temperature environments required in the production of silicon wafers and other semiconductor components.
  5. Laboratory Furnaces: Reliable and precise, SiC elements are used in research labs for material testing and analysis at high temperatures.
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Manufacturing Process and Production Flow:

 

  1. Raw Material Selection: High-purity silicon carbide powders are selected to ensure excellent performance.
  2. Shaping: The material is formed into the required shapes (rod, U-shape, spiral, etc.) based on client specifications.
  3. Sintering: The shaped material undergoes sintering in high-temperature furnaces to enhance strength and durability.
  4. Machining: Precision machining processes ensure that the elements meet exact size and shape requirements.
  5. Quality Testing: Each product undergoes rigorous quality testing, including electrical and thermal performance tests.
  6. Packaging: The products are carefully packaged to prevent damage during transport.

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Our Factory:

 

Shaanxi Peakrise Metal Co., Ltd. operates a state-of-the-art production facility equipped with advanced manufacturing and testing equipment, including:

  • Intermediate Frequency Sintering Furnace
  • Vacuum Arc Melting Furnace
  • Laser Cutting Machines
  • Plasma Electron Beam Melting Furnace
  • Rolling Mills, Wire Drawing Machines
  • CNC Machining Tools

Our team of skilled engineers and technicians ensures that every product meets the highest standards of quality.

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Logistics and Packaging:

 

  1. Packaging:

    • Wooden Crate Packaging
    • Carton Packaging
    • Foam-Filled Packaging for extra protection
    • Waterproof and Moisture-Proof Packaging
    • Custom Packaging tailored to client requirements
    • Compliance with International Packaging Standards
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  1. Logistics:

    • Sea Freight: Economical option for bulk orders.
    • Air Freight: Fast and reliable for urgent deliveries.
    • Land Freight: Suitable for local and regional deliveries.
    • Multimodal Transport: Combining air, sea, and land transport for efficiency.
    • Courier Services: Available for smaller, urgent shipments.

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Why Choose Us?

 

  1. Rich Experience: Over a decade of experience in the production of non-ferrous metals, ensuring high-quality SiC heater elements.
  2. Comprehensive Services: From material research to manufacturing and testing, we provide end-to-end solutions.
  3. Global Reach: Our products are exported to over 10 countries, with long-term relationships built on trust and quality.
  4. Advanced Equipment: State-of-the-art manufacturing and testing facilities guarantee product precision and performance.
  5. Custom Solutions: We offer tailored SiC heater elements that meet the unique demands of each client.

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OEM/ODM Services:

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At Shaanxi Peakrise Metal Co., Ltd., we offer comprehensive OEM/ODM services, allowing clients to customize their SiC heater elements to meet specific requirements. From design to final production, we work closely with clients to deliver products that match their needs. Whether it's custom dimensions, shapes, or resistivity, we can meet your specifications.

 

Products Produced By Shaanxi Peakrise Metal Co.,Ltd

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FAQ:

 

  1. What is the maximum temperature SiC heater elements can operate at? SiC heater elements can operate at temperatures up to 1,600°C.

  2. Can SiC heater elements be customized? Yes, we offer custom designs and specifications based on your requirements.

  3. What is the lifespan of SiC heater elements? With proper maintenance, SiC elements can last for several years, depending on the operating conditions.

  4. How are SiC heater elements packaged? We offer various packaging options, including wooden crates, foam-filled, and waterproof packaging to ensure safe transport.

  5. What are the typical applications of SiC heater elements? SiC elements are widely used in ceramic kilns, glass production, metallurgical furnaces, and semiconductor manufacturing.

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Contact Us (CTA):

 

Are you ready to experience the superior quality and performance of our SiC electric heater elements? At Shaanxi Peakrise Metal Co., Ltd., we are committed to delivering high-quality, reliable products that meet your specific needs. For more information or to request a quote, contact us today at info@peakrisemetal.com. We look forward to working with you!


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